Melegari FILLJET NP-B 60-60-18 línea de llenado

Description
Used filling monoblock Melegari up to 40000 bph
In the industrial bottling landscape, notably, the Melegari filling monoblock model FILLJET NP-B 60-60-18 stands out. Designed to optimize production, it boasts a capacity of up to 30000 BPH. Furthermore, this analysis evaluates its technical specs, operational efficiency, and adaptability. It emphasizes its significant impact in still water bottling.
Operational Efficiency and Production Capacity
Manufactured in 2015 and still operational, the machinery proves its durability and reliability. Importantly, it handles PET containers in 0.20 L, 0.33 L, and 0.6 L formats. Consequently, this allows significant versatility in product sizes. A speed of 40000 BPH indicates remarkable production efficiency, positioning it as a competitive option for high-volume facilities.
Componentry and Technological Innovation
The rinser of the Used filling monoblock Melegari up to 40000 bph incorporates 60 grippers for effective single treatment, ensuring container cleanliness before filling. Maintaining high hygienic standards is crucial for the water bottling sector. Additionally, the filler, with 60 volumetric valves and fixed nozzles, provides precise filling. This minimizes volume variations and reduces product waste. Moreover, the capper, with 18 heads for plastic screw caps, ensures secure, uniform closure. It integrates safety features, protecting both the operator and the product.
Sustainability and Energy Consumption
Operating at 380 V, 18 kW, and 60 Hz, the Filling monoblock Melegari signals optimized energy consumption. Its energy efficiency not only reduces environmental impact but also lowers operational costs.
Dimensions, Weight, and Maintenance of teh Filling monoblock Melegari
The dimensions of the Filling monoblock Melegari are 6100 mm (L) x 4700 mm (W) x 3600 mm (H), with a weight of 12000 kg. The monoblock requires careful space planning. Additionally, clockwise rotation and detailed manuals facilitate maintenance, ensuring extended operational longevity.
It is important to note that during the refurbihìshment of this machine, these maintenence activities were made:

Filler Rinser In-feed gripper and all unit Filler lifting cylinder with valve kit
All the lifting cylinder roller and bearing
All the grippers spring
Cleaning of removed items
Removal of all filling valve
Removal of all bottle grippers
Removal of the main gear box
Cleanining of the inlet area
Check the level of filler
Service remaining filling valve
Service roller bearing and install it
Install air valves
gripper unit service Remove gear box
Install main drive gear
Removal and service of the water rotary union
Removal and making of the service water rotary union and reinstalling of the unit Check and fix all valves
Making of service inlet and outlet grippers
Service grippers
Service cylinder
Installment of all gripper
Installment of water rotary union Installment of electric distributor
Installment of the main drive unit
Installment of the filling valve unit
Installment of the bottom top side
Installment inlet gripper unit
Cleanining of the main drive gear
Installment of all gripper spring
Installment of gear box
Checking of all electric connections
A test run was made
Installment of new water flow pressure valve
Fine tuning work gear box unit
Changement of new solenoid coil and connectors
Changement of all filling valve kit
Assemblement of enclosure parts
Test run and fine tuning work for filling level
Recheck of all the filling valve activity
Changmentof the lifting cylinder kit
Changment all damage roller
Checking of the grippers function and clearance
Setting of all parameters and make trial run
Adjustment of working air pressure (4.5 bar)
Service and adjustment of the air system Adjustment of the inlet gripper
Made a Trial running
Adjustment of the brake system
Adjustment of the inlet grippers
Adjustment of all the parameters
Removaal of water rotary
Change complete kit
Change inlet and out let gripper Spring Change roller plastic
Fixed the star weel
Final trial run

Conclusion of the Filling monoblock Melegari
This analysis of the Melegari filling monoblock up to 40000 bph highlights its status as an advanced solution. By combining high production capacity, precision filling, energy efficiency, and ease of maintenance, it becomes highly attractive. Ultimately, it’s ideal for optimizing production with a focus on sustainability and cost reduction.

Speed: 40000 BPH
Products: Water (Still)
Containers: PET
Formats: 0.20 L, 0.33 L, 0.6 L
Measurements: Width: 4700mmLength: 6100mm Height: 3600 mm
Electrical data: V: 380Vkw: 18kwhz: 60hz
Rotation: Clockwise
Neck type: 29/25
Safety features: Yes
Manuals: Yes
Rinser: No. of grippers: 60No. of treatments: Single
Filler: No. of valves: 60Fill type: VolumetricType of nozzle: Fixed
Capper: Cap type: Plastic screwNo. of heads: 18Neck type: 29/25